The test of time: the better to insulate junction boxes

Recently, people have increasingly begun to independently produce electrical installation in apartments and private houses. It is clear that it is cheaper and often more reliable than contacting “specialists” (in quotation marks), of which there are a great many. But often home craftsmen do not know or doubt what is the best way to isolate certain connections in distribution boxes, which means it's time to shed light on this issue. Today we will consider the main materials that are used to isolate joints.

Read in the article

  • 1 Basic materials used for insulating joints
  • 2 PVC insulation tape: the pros and cons of the material
  • 3 Cotton tape and its properties
  • 4 Heat shrink tubing: what is it
  • 5 Other insulating tapes used in everyday life
    • 5.1 Epoxy tape
    • 5.2 Mica tape
    • 5.3 Glass cloth tape
  • 6 Connection of wires in a box without additional insulation
  • 7 Finally

Basic materials used for insulating joints

To begin with, no matter how high-quality the insulation is, a weak connection will negate all its advantages. Therefore, special attention should be paid precisely to the density of the twisting of the wires. It is best if they are also soldered or welded. With a low load on the line, you can use special terminal blocks type Wago. Also, screw caps have proven themselves well, which add density to the connection and do not require additional insulation.

The better to insulate connections in junction boxes
PHOTO: yhoxykuviqon.ga
Wiring options in the junction box

The connection can be insulated with PVC or HB tape, as well as with heat shrink tubing. The features of each of the isolation options will be discussed below.

PVC insulation tape: the pros and cons of the material

This tape can rightfully be called the most popular. Modern electrical tape can vary in density or elasticity. PVC insulating tape does its job perfectly, but again it is worth returning to the density of the joints. You especially need to pay attention to the connections of neutral wires. It is they who are subject to greater heating, as a result of which the PVC electrical tape can melt.

The range of colors of PVC insulating tape is very large
PHOTO: fastbox.su
The range of colors of PVC insulating tape is very large

Another disadvantage of not too high-quality PVC tape can be the drying out of the adhesive layer. This can happen within a year after its acquisition. Once the adhesive is dry, the only thing to do with the insulating material is to throw it in the trash can.

One of the important advantages of PVC insulating tape is the color range of products. Thanks to it, the installer will not get confused in the color coding of the cables, which is very important.

Until relatively recently, it was possible to buy only blue duct tapePHOTO: krsk.au.ru
Until relatively recently, it was possible to buy only blue duct tape

Cotton tape and its properties

HB-insulating tape is good because it does not melt when heated. At the same time, a weak contact leads to the appearance of an unpleasant odor, which makes it possible to detect a malfunction in the wiring in time. Of the minuses, it is worth noting a large amount of illiquid goods on Russian counters. Often, a negligent manufacturer regrets the glue, which leads to the impossibility of working with the material. Over time, HB-tape can dry out and crumble.

For insulation, HB tape is used in electrical installations up to 1000 V. It can also be used in connections with voltages above 1000 V, but only over the main insulation - to give strength or frost resistance.

HB-insulating tape is very frost-resistant and easily tolerates mechanical stressPHOTO: maxmaster.ru
HB-insulating tape is very frost-resistant and easily tolerates mechanical stress

Heat shrink tubing: what is it

The peculiarity of such a tube is that it is capable of contracting when exposed to high temperatures. This makes the material denser and the bond stronger. Such a tube fits the twist very tightly, which increases its quality.

There are various types of heat shrinks, it is rather problematic to list all of them due to the constant expansion of the range. The most popular are conventional (2 times shrinkage), oil-resistant (for use in cars), tubes with glue on the inner surface (more durable fixation) and high-temperature, capable of withstanding up to +260 ° C.

Heat shrinkage with glue inside creates the most durable connection and high-quality insulationPHOTO: pyatigorsk.blizko.ru
Heat shrinkage with glue inside creates the most durable connection and high-quality insulation

Other insulating tapes used in everyday life

There are various insulating tapes that are used much less often, however, they are worth talking about. They are created for specific parameters and operating conditions. Let's consider the main ones by defining the parameters of use.

Epoxy tape

In addition to elasticity and durability, epoxy tape has an undeniable advantage over PVC. It easily tolerates an increase in temperature up to +155 ° C, which can be useful in electrical installations with heating elements.

Heat Resistant and Elastic Epoxy TapePHOTO: russian.alibaba.com
Heat Resistant and Elastic Epoxy Tape

Mica tape

This tape can already be called not heat-resistant, but refractory. It easily withstands an open flame, however, as for the junction boxes, it is useless here. After all, there is absolutely no point in refractory tape that protects the connections of wires with melting insulation.

Mica tape easily transfers open flamesPHOTO: forvard34.ru
Mica tape easily transfers open flames

Glass cloth tape

This material can easily withstand heating up to +200 ° С. As useless for junction boxes as the previous insulation material.

The most heat-resistant fiberglass tapePHOTO: kealan.ru
The most heat-resistant fiberglass tape

Connection of wires in a box without additional insulation

Today, the use of Wago terminal blocks has become a fairly common way of connecting wires in a junction box. They can be either self-clamping or with paws. From the point of view of installation, they are very convenient, but you should not expect any special endurance from them. If the load is too heavy, they can melt.

Wago terminal blocks are very easy to usePHOTO: rus-buy.ru
Wago terminal blocks are very easy to use

Another option for connecting the cores is special plastic caps, inside which there is a metal spiral. Such products simultaneously stretch, seal and insulate the joints.

Screw caps allow for a tighter connectionPHOTO: autogear.ru
Screw caps allow for a tighter connection

The downside of the terminal blocks and caps is their dimensions. There is often too little space in the junction boxes. As for the connection of wires using crimping, then here you can insulate with any tape or heat shrink tube.

Finally

Everyone chooses an insulating material that is convenient for him to work with. Almost all insulating tapes and heat shrink tubes that the manufacturer offers on the shelves of Russian stores have a high-quality basis. The main thing is not to pursue obvious cheapness, so as not to buy counterfeit products. Also, do not forget about the quality of the connection itself. After all, no matter how good the electrical tape is, bad twisting will negate all its positive qualities. One more thing. If the home craftsman is not sure that he will be able to perform all the work with high quality, it is best to seek help from a reputable company that has been on the market for more than one year and has good reviews.

Neat connection is the key to long-term trouble-free operation of the equipmentPHOTO: 102elektro.ru
Neat connection is the key to long-term trouble-free operation of the equipment

We really hope that today's review will be useful for novice home craftsmen. The HouseChief editorial team will be happy to answer any questions on the topic, if any, have arisen in the process of reviewing the information provided. You just need to state their essence in the comments below. There you can also discuss the reliability of this or that method of isolating connections, express your personal opinion about what you read. If you liked the article, do not forget to rate it. Every opinion matters to us. And finally, we bring to your attention a short video that will help you to more fully reveal today's topic. Take care of yourself, your loved ones and be healthy!

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