🛠 primer for metal: everything you need to know about it

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Metal, unless it is covered by a protective composition, reacts quickly to atmospheric moisture and covered with a touch of rust. As long as possible to maintain operation of metal constructions, they definitely need to be protected by primer and paints. The theme of this material from Housechief edition - primer for metal and especially its application.

Protection of metal parts of the structure with the help of paint - one of the most reliable methods
Protection of metal parts of the structure with the help of paint - one of the most reliable methods

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  • 1 What primed metal
  • 2 Types of primers and their properties
    • 2.1 Phosphating primer for steel
    • 2.2 Alkyd primer for metal
    • 2.3 passivating compositions
    • 2.4 inhibiting primers
    • 2.5 primer sealer
    • 2.6 Primers protectors
    • 2.7 Primer, rust converters
  • 3 Terms of primer selection metal
  • 4 How to calculate the primer consumption
  • 5 How to apply primer

What primed metal

Metal surfaces coated with primer to improve adhesion with paint and enhancing wear resistance refinishing.

During machining on the surface of metal parts formed tiny bumps and scratches. Target Primer - align them to subsequent coating looked perfect.

The primer is selected according to several parameters: the type of surface and type of paint you want to then apply
The primer is selected according to several parameters: the type of surface and type of paint you want to then apply

Types of primers and their properties

Thus, primers are divided into types depending on the type of metal and the properties of the paint of the future. there are universal groundsWhich are suitable for all types and specialized, providing reliable protection in each case.

Phosphating primer for steel

Phosphatizing metal parts made in a special bathroom, but this is not always technically possible. That's why the market can find etching primers, whereby the phosphating metal and covered with foil of polivilbutiralya.

Prior to such prokraskoy primer added orthophosphoric acid
Prior to such prokraskoy primer added orthophosphoric acid

This primer does not need a hot dryer, so it can handle the details of the assembled structure. This composition, due to its etching properties, allows to paint galvanized metal, which in all other cases quickly "resets" itself with any paint.

Alkyd primer for metal

Alkyd primers are considered universal. They confidently protect the metal from rust and are suitable for further use alkyd enamels.

Polymers soil fill all the surface irregularities and provide a smooth coating
Polymers soil fill all the surface irregularities and provide a smooth coating

passivating compositions

Passivating compositions reduce metal electrochemical activity and, due to this, to prevent its corrosion. Using these compositions known from ancient times, when the red lead was added dyes having such properties. Minium forms on the surface of the oxide film which protects the steel.

But now the use of minium is prohibited because it is very toxic. They were replaced pigments based on hexavalent chromium
But now the use of minium is prohibited because it is very toxic. They were replaced pigments based on hexavalent chromium

inhibiting primers

This is a relatively new compositions, which allow to create a combination of primer and enamel, demonstrating excellent barrier properties. Inhibitors are dissolved in water or oil.

The most popular part of today is based on the guanidine chromate, which is used in conjunction with zinc phosphate
The most popular part of today is based on the guanidine chromate, which is used in conjunction with zinc phosphate

Slightly soluble inhibitors of the popular products of the company "Victoria" brand Gremirust and Kornik.

primer sealer

Most soils have insulating epoxy. They biconstituent and mixed immediately prior to application. The exception is automotive primers that can be purchased in the form of aerosols.

The epoxy primer has excellent adhesion and corrosion resistance impressing
The epoxy primer has excellent adhesion and corrosion resistance impressing

He gives completely impervious cover layer which is not afraid of alkalis or acids. In addition, this primer is perfectly withstands even extreme mechanical impact.

Primers protectors

In such compositions contain finely divided zinc, in the amount of about 80-90% of the total weight. This composition has a lower electrode potential than the metal part, and, due to this, is its protection.

To form the film in a tread ground organosilikaty added or alkyd resin
To form the film in a tread ground organosilikaty added or alkyd resin

Such a primer is most often used for the treatment of ships and other structures operating in the aquatic environment.

Primer, rust converters

This is perhaps the most practical form of primers, which makes it possible to prepare the surface for painting, already touched by corrosion. Chemical elements in their composition is converted into insoluble iron oxides corrosive compound.

Popular converter "Chemist" rust
Popular converter "Chemist" rust

Modifiers in this case are the tannins and variations phosphoric acids. Some compositions, e.g., SF-1 of Brasco Inter even improves welds on metals.

Terms of primer selection metal

Do not buy a ground indiscriminately. It should be remembered that it is adjusted for the type of metal and under paint.

metal typeView primer
The black
The black
For conventional iron and iron is better to use compounds that affect the corrosion slowing. It insulators, rust converters and protectors.
Color
Color
Nonferrous metals less fear of corrosion, is important for their qualitative adhesion to paint. To do this, more suitable etching primers, including those based on organic solvents.
With rust
With rust
If details have clear signs of rust, use a converter, the coating material is an oxide film. These compounds reduced the surface and does not require its preliminary preparation, simply remove the pollution.

How to calculate the primer consumption

Flow soil depends on the type of surface texture and mixtures thereof. Some thick coats are consumed more intensively than the liquid mixtures which may be applied by spraying.

For the presentation, you can bring the most popular mixture of GF-021. This is a popular alkyd primer that is suitable for finishing enamels. According to the manufacturer, the flow rate of the soil up to 100 g / m². If the composition thickens, the flow rate is increased accordingly.

On the surface of a complex or structure of a porous soil requires more
On the surface of a complex or structure of a porous soil requires more

It should be understood that this is the average flow rate, which may vary depending on the type of composition. Sometimes it is recommended to apply a first coat in several layers. It also affects the consumption.

Experts recommend to multiply the flow volume on the box, by 1.15. So you will be sure to have enough staff to carry out your tasks
Experts recommend to multiply the flow volume on the box, by 1.15. So you will be sure to have enough staff to carry out your tasks

How to apply primer

The primer may be applied by brush, roller or spray. It all depends on the density of the composition. Consumption for spraying will be greater than when applied by roller or brush.

Apply the primer must dry at a positive surface temperature
Apply the primer must dry at a positive surface temperature

There are some compounds that can be used in sub-zero temperatures. If you put the soil in several layers, the second layer, by default, will leave less material.

Example of the acid soil in this footage:

What kind of soil you have seemed the best when working with metal? Write about it in the comments!