Press your hands: step by step instructions and recommendations

A hydraulic press is used to produce high pressure. It is used in many garages for pressing various shafts, bearings and gears. Pets master apply it for stamping parts from plastic, rubber or metal. If you do not already have in your workshop, you can try to make news with his own hands.

Purpose and function of the press: the field device application

The press has a wide application. Sometimes it is a necessary thing in the studio or in the garage. A small device is often used in car repairs. You can use the press to silent blocks, as well as drive-out bearings.

Such equipment is used to create preforms of waste when bonding two surfaces, and also for folding parts of metal. In this case, the factory equipment can be many can not afford. If you decide to make such a device with your hands, it can easily be adapted to specific tasks.

hydraulics principle allows much to make life easier. Thanks to a simple mechanism, different equipment is working effectively.

So, take a closer look to what you need such a device:

• Pulling out various bearings, it is used in small garages;
• bending of metal products of various shapes;
• providing pressure for gluing the two elements;
• mounting rivets.

Try to make your own hands in the press garage. Such a device is used for removing and installing all kinds of parts. In this case, the equipment produces a huge range of works on repair, maintenance and preventive maintenance.

Let's look at some options:

• even a small car service needs hydraulic pressWhich you can buy or make your own. To make such a unit you need to determine the installation of a pressure gauge, weight, size and performance of the piston. Before designing the press must be considered models of cars. Simple design is not suitable for large cars;

• for studio and home is often necessary Press for waste paper. A large gathering of paper, it is required to dispose of. This design has the average power and can be operated from the mains. With the help of a small device you can remove a significant amount of waste paper;

• useful and press boardBy means of which can be extruded from plastic bottles and cans. With self-assembly apparatus is necessary to take into account the parameters of the piston, frame, equipment size and weight. In such a device is used to cook or manual hydraulic pump;

• Press for sawdust used to create briquettes. These briquettes used for heating private houses. This device consists of table, Frame power, the base and the actuator. For manual mechanism is often used a jack and an electric motor for the mechanical design;

• homemade baler for hay It is a special basket, which is installed on the frame structure of timber. Such frames may be made from metal profile. The design is done in the form of a box, but not the top. We need some materials for the production of press for hay by hand. Dimensional drawings will facilitate the task. It is worth to use corners, rails of metal and treated boards.

To make the machine hay is necessary to connect the board with metal corners. After this box obbivat rails. This will give the strength of the product. Then you need to go to the gate or door, which is fixed on the hinge.

To assemble the required element for attachment to lobovine, the base for the installation of all components, chassis part and the transport pick-up. You will also need a special camera with manual transmission and hay. Apparatus pickup roll type is used for performing one cycle of packaging straw or hay and assembly.

When this is done a selection of dried hay in the field, as well as pressing collections. Then, the webs are formed by rolls. Such a process differs baling vegetation without deformation. Factory balers have a rather complex device which rarely get to do at home.

units for waste paper used in offices, are engaged in acceptance of different recycled materials. This unit is characterized by high blood pressure in about 15-50 tons, which helps to make bales of small size. any manipulators can be used for loading them. It has more power and press for briquettes.

Such a design can be made in two forms:

• Mechanical embodiment represents a simplified structure with a small capacity. The force can reach one tonne;
• It refers to the more powerful homemade hydraulic machine whose capacity can be up to 4 tonnes.

Similarly it occurs and manufacturing press for plastic bottles.

press design: features of existing devices

To create a considerable force in a certain area is used a hydraulic press design, to buy such a unit can be in specialized stores. Such an apparatus is an effective and simple device.

If you decide to make such a structure according to the drawings, it is necessary to understand what it is made:

• the lower part or base is necessary for stability of the structure. It looks like a platform and made of solid metal-roll. To do this, fit the corners of the metal and channels;
• racks are vertical portion of the structure. The height of the elements is calculated as the sum of the length of its stem, thickness and height of the jack of the fixed stop. Racks are made of steel parts that are welded to the base;
• a fixed stop is fixed on the top of the racks. To make it applied the same area as that of the pillars;
• jack allows you to develop the necessary effort. This element is attached to the movable abutment. It is driven by an electric power or manual control;
• movable abutment exerts pressure on the main gear. It may be performed from the corners of the strips or steel;
• restoring device used for movement of the movable pawl in the normal position. It uses a spring, the extent and the length of stretching, which is calculated as a function of the press parameters.

How to make a simple design can be seen on the video below:

vacuum press

In the manufacture of vacuum press with his hands, should bear in mind that the device consists of a thermo, table and vacuum chamber. In this case, the last element is often rectangular in shape and made of stiff matter.

In this construction, there are some features:

• the apparatus has only manual operation;
• for available materials are used;
• speed must not be inferior to the factory counterparts.

Vacuum structure assembled from such parts:

• frame is made of rails for thermal and shaped pipe. Need to work welding machine and a power drill;
• vacuum table made of clamping frame, clips and baths;
• also needed and liquid ring pump.

By analogy made and thermovacuum press.

baler

Such an apparatus is installed as a baler towed mechanism tillers. It is used on small farmers' fields and in large agricultural areas. After the green mass is cut mower, the device is engaged its processing. Thus the rollers of stems are formed, and thereafter using the unit obtained compressed bales.

Here are advantages of the use of this unit:

• reduced drying times and reduced loss of hay;
• several times reduced labor costs;
• Hay quality is increased during storage;
• Ability to self-adjustment of the attachment.

The most common one is the roll mechanism. Spring tines allow you to collect a lot of grass. Thereafter, each portion is twisted in a bales. Tractor by such media can load up to 20 tons of straw for 20 days. Roller designs have small dimensions.

Roll presstyukovoy varieties make briquettes in the shape of a rectangle. Grass in rolls picked up by the teeth and sent to the bay for pressing. Dimensions can be adjusted appliances. Bales tightly wrapped and bound with twine. After this block is thrown on the field.

You can make a homemade version and the running of timber and lumber. When this is done the big box of boards and uses a horizontal method for loading hay. As used batten press or screw jack. By means of such a device can be knit bales of straw and pressed them.

Table Power Press

Table press can operate on automatic, and the hand-drawn. Such equipment is often made of solid steel.

With the help of the hand-press processed:

• polymers and plastics;
• cardboard and foam rubber;
• various metals;
• rubber and leather.

From a mechanical press is carried spew bearings and bushings, stamping and die cutting small products. This unit allows you to save time on the production of parts.

The device is a hydraulic manual device produces force by means of hydraulic cylinder rod. This element is a liquid which is compressed under pressure. The unit used for compression, deformation and joining parts.

Punching embodiment is used for punching holes in sheets of different materials. Hand-operated mechanical devices are required for crimping the tubular cores and cable.

vibropress

Vibropress reduces the time of construction, as well as reduce their costs. apparatus device suggests the presence of three drives: the hydraulic, mechanical and pneumatic. At the heart of the unit is vibpressovaniya technology.

Even if you have the necessary instructions and drawings creation vibropress own hands can not be obtained. This may occur because of incorrect calculations, incorrect adjustment and low productivity.

Press with electric drive

Hydraulic Press with electric drive is a simple device. Most often, it consists of a thick angles and channels. All elements are connected by thick bolts.

Particular attention should be paid to the frame the machineAs it will be subjected to high mechanical loads. In this case should be of sufficient thickness of metal.

Such a device is often used in manufacturing and industrial applications. The effort carried out by means of the electric motor. The use of this mechanism helps to reduce the time of the plurality of processes.

Apparatus for garage hydraulic press: basic characteristics

How to make a hydraulic press sometimes you need to know to make this unit for your garage. At the same time practical designs can be made from the available raw material. For garage unit require manual drive and hydraulic pump. It is necessary to determine the type of installation: desktop, she will or floor. And drawing useful sizes.

For the production of hydraulic press, it is important to decide on the model variant. Here they are:

• complicated hydraulic structure requires specialized equipment and time to work;
• manual mechanism you can do yourself;
• standard tire changer design is a two-speed, and has a hand pump. A mobile piston;
• floor model equipped with a valve from overloads and manual pump actuator.

For self-production will need fastenersFor cutting and tool apparatus for welding. The advantage is the ability to build a garage to control every stage of installation.

It is important to determine the type of structure. Horizontal device used for bending, straightening and cutting individual elements. A vertical equipment is required for the breakup and insertion components. Hydraulic system is used for waste disposal. When this is done compressing waste paper, waste plastic, and corrugated cardboard.

Also devices can be desktop or floor. In this table mechanism can be installed on the bench. Presses characterized by load-carrying capacity.

Floor structure possess a wide range of adjustment of the desktop. Such an embodiment may have a capacity of up to 20 tons. With their help, made disassembly and assembly units.

There are special safety rules for work on such equipment:

• to work should work clothes without parts that could fall under the press. It is important to protect your hair from such a hit;
• Special glasses are applied to the eye;
• in the work area should be children and unauthorized;
• parts are placed in the center of the press;
• Only high-quality oils are used for the Rams.

An important drive is a hydraulic pump with manual control. He is able to perform back - translational movement in the working part. Hydraulic cylinders can be plunger and piston. This largely depends on the quality of the liquid being used.

To make a simple unit for the garage will need the bottle jack. Workshop small size, you can choose the mechanism that is able to exert a force of up to 10 tons. This will reduce the size of the device. Also need welders, hacksaw, Bulgarian and wheels for cutting metal.

Before assembly, it is important to choose only a good jack and make a solid foundation for it. Such a press consists of pump, pressure gauge, with the base frame and cylinder. In some designs, the cylinder and the pump can be replaced by a jack.

Hand press has the following advantages:

• simplicity of the device;
• lack of safety mechanisms;
• the location of the desktop does not affect the work force structure;
• it is possible to adjust the length and the height of the stroke.

By cons should include a small speed of the working surface.

How to make a device for the garage you can see in the video:

Embodiments of a hydraulic press with their hands

An important part of any press is a frame. To manufacture the hydraulic press hand with his own hands, drawings must be chosen very responsibly. The frame consists of a frame within which the tool is a jack.

Frame hydraulic press should have increased strength, as it will experience the load in two directions.

The lower part of the frame is developed in view of ensuring stability of the assembly. To calculate the internal frame opening summed parameters such as the thickness of the operating mechanism and the free stroke.

To increase the height of the workpiece is necessary to ensure the adjustment of the free rod jack. Here's what you can do:

• in the upper part of the frame contour set another plate which can move along the guide;
• is removable stop for the mobile platform;
• from a solid piece of metal gaskets can be made several inserts.

If you are using the correct drawing hydraulic press to obtain a qualitative and durable.

Hydraulic press with your hands: how to make

Figure out how to make news with his own hands is not difficult. This will require welding machine, angle grinder, hacksaw and a steel profile. For the manufacture of hydraulic devices need a jack. The form of such a mechanism should be bottled.

In the manufacture of self-made hydraulic press ram will need a weight of 2 to 100 tons. Depending on the purpose of the press can be either floor or table. The latter option is more compact.

To make the hydraulic press with your hands need a Bulgarian, welding machine and drill for metal as well as the different diameter drill. The starting material used various channels, angles, tubes made of metal. Any hydraulic press consists of moving and stationary elements. By moving mechanisms are recurrent and movable stop and a fixed rack, stops and ground.

The base of the hydraulic press for the garage can be made of any materials at hand. To design to be stable it is necessary to position the center of gravity as low as possible. For outdoor unit base is made of thick-walled parts and channels.

You can apply the tube with thick walls and a square cross-section in the manufacture of desktop hardware. Use iron possible, if the metal thickness of approximately 10 mm. For the base will need high-quality focus and racks. Such elements are made from readily available materials.

Related article:

to make bender for profile pipe with his hands - study the detailed instructions, videos, photos, drawings from this review. to implement the corresponding project is not difficult to use these materials.

Press the jack of your hands: the stages of installation works

Consider how to make the device a hydraulic press with their hands out of the jack. Drawings and instructions will help to make things right. This species is, perhaps, easier to manufacture all for the common man. In the development of a home-made press ram with his hands drawings necessary to consider under what scheme it will work. They use different options. For example, the jack can be placed in the lower part of the device in the frame. The pressure is made up. If the jack mounted in the upper part, the pressure is produced downward.

The following table presents the main steps of operation.

Picture	stages of work
	First business platform for jacking. In this case the substrate strength to be capital. For bases used several ribs. In this case, you need to take a square or rectangular steel profile. Then cut into four parts. They are placed side surfaces to each other and then connecting seams are welded. This method will increase the rigidity of the base. To ensure stability of the jack be welded sheet steel of suitable size.
	Then you need to execute and stop the counter. To this end, the two parts are cut with thick walls. The emphasis is made of the same material. Its length should be equal to the width of the support mechanism. The focus and the rack must be secured by means of weld.
	Thereafter, the removable abutment. This element is moved along the guide and transfers the pressure of the operating rod. To create such an element necessary to make two pieces of steel strips. They need to connect in more places. For replacement parts, drill two through holes. The length should be 10 cm larger than the block size.
	The setting is a necessary stage of installation. To reduce the stroke is necessary to shorten the distance between the stop and the beam device. This uses another transition square profile. To connect the welds are applied. Additional inserts are used.

Make a press of a hydraulic jack with your own hands can be pressed to perform elements. Such equipment of a hydraulic press ram is necessary for processing of steel parts. Instead of the jack, you can apply pressurization pump or a hydraulic cylinder. This ensures maximum comfort when working.

Housing construction is often made of angles and channels. The material thickness may be at least two mm. Efficiency of such a unit is 80%, which helps secure the necessary capacity.

Subject to the instructions and using high quality materials can be made robust design with their own hands. By the way, the garage is not always the best solution is a hydraulic press. If it is not set up correctly it can easily crush the bearing. In this case, the good old mechanical unit will bring much more benefit.

Features easy installation mechanism can be seen in the video:

How to make a useful unit with your hands, you can see in the video: