Cooler bag: materials, step-by-step instructions for making your own hands in 20 minutes

Keeping food fresh on the road for a long time is sometimes a top priority. And even when going out into nature, having a picnic or fishing, this question is quite acute. Of course, you can purchase a thermal bag or, as it is also called, a portable refrigerator in a specialized store. However, the cost of such a product has been constantly growing lately. The author of the YouTube channel offers his budget solution to this issue. Mill, who made such a cooler bag in just 15–20 minutes.

Read in the article

  • 1 What is required to make a cooler bag at home
  • 2 Making the walls of the box of the future refrigerator
    • 2.1 Manufacturing of a lid for a thermal bag
  • 3 Thermal insulation of a box made of expanded polystyrene
  • 4 What to sew a cover for a cooler bag
  • 5 First tests of the cooler bag
  • 6 Is it convenient to use such a cooler bag
  • 7 Summarize

What is required to make a cooler bag at home

Let's make a reservation right away that the time period indicated above refers to the manufacture of the thermal container itself. Sewing a cover is already a separate story, which today will be considered only in passing.

Foam polystyrene with a thickness of 20 mm is used as the main material for the manufacture of containers for the thermal bag. You will need it a little. In total, you will need to make elements of the following sizes:

  • 410 × 280 - 2 pcs.;
  • 215 × 280 - 2 pcs.;
  • 410 × 255 - 2 pcs.;
  • 370 × 215 - 1 pc.
Cooler bag
PHOTO: YouTube.com
Expanded polystyrene is also called Penoplex by the name of the manufacturer

Also, to reduce heat transfer, it is necessary to prepare foil thermal insulation with a self-adhesive layer. Although, in the absence of such, even foil-clad foam is suitable.

Thermal insulation will keep the bag cold longer
PHOTO: YouTube.com
Thermal insulation will keep the bag cold longer

Making the walls of the box of the future refrigerator

Penoplex is a material that is perfectly cut with any knife. However, it is better to use a special cutter for these purposes. The expanded polystyrene sheet is marked according to the dimensions indicated above. For an even cut, you can use any corner, ruler, rail.

A sheet of expanded polystyrene is marked and cut into the desired piecesPHOTO: YouTube.com
A sheet of expanded polystyrene is marked and cut into the desired pieces

Next, the box is assembled together. In this case, the ends of the elements made of expanded polystyrene are coated with silicone sealant, after which they are fastened with self-tapping screws. To do this, it is better to use a screwdriver: this way the work will go much faster, and your hands will not get tired of turning with a screwdriver.

Elements made of polystyrene foam are glued together with silicone sealant and fastened with self-tapping screwsPHOTO: YouTube.com
Elements made of polystyrene foam are glued together with silicone sealant and fastened with self-tapping screws

The result should be a correct rectangular box. It is very important here that the corners are straight. Otherwise, it will be very difficult to fit the cover so that it is sealed.

The box is ready, and you can proceed to the manufacture of the lidPHOTO: YouTube.com
The box is ready, and you can proceed to the manufacture of the lid

Manufacturing of a lid for a thermal bag

After making the box, two pieces of polystyrene foam should remain. On the larger of them, it is necessary to make a markup by drawing lines with an indent of 20 mm from the edge along the perimeter. It is along these boundaries that the smaller element should be located. It is glued with a sealant, after which a thermal insulating foil sheet is applied to it.

The final touch here will be the gluing of silicone insulation (which is also purchased in the store) around the perimeter of the lid.

The lid of the thermo box is ready, now you need to insulate the containerPHOTO: YouTube.com
The lid of the thermo box is ready, now you need to insulate the container

Thermal insulation of a box made of expanded polystyrene

It is necessary to glue the box inside with the same thermal insulating foil sheet. Here, one cannot do without an accurate drawing with dimensions. In order not to waste time compiling it, take a look at the photo below.

It is according to these dimensions that the thermal insulation sheet needs to be cutPHOTO: YouTube.com
It is according to these dimensions that the thermal insulation sheet needs to be cut

It will not be easy to stick thermal insulation inside the box, but you need to try to ensure that all the lines converge. In this case, a strip 20 mm high should remain unsticked along the perimeter of the box on top. It is necessary so that the lid fits tightly into the box.

The container is pasted over, the work is almost completedPHOTO: YouTube.com
The container is pasted over, the work is almost completed
A strip with a height of 20 mm should remain on top of the perimeter of the box
A strip with a height of 20 mm should remain on top of the perimeter of the box

Now you can try on the lid. It should fit inside tightly enough, but at the same time the expanded polystyrene should not bully. If this happens, you need to trim the edges a little.

The lid is in place, which means you can sew a bag casePHOTO: YouTube.com
The lid is in place, which means you can sew a bag case

What to sew a cover for a cooler bag

For these purposes, it is better to use rough furniture fabric. Fasteners can be made with buttons, zippers or in any other convenient way. Consideration should also be given to attaching a shoulder strap for ease of transport.

This is how a bag for a thermal container should look like.PHOTO: YouTube.com
This is how a bag for a thermal container should look like.

First tests of the cooler bag

To check how the cooler bag will keep cold, you can do the following: put frozen food on the bottom of the box, and place a cold generator on top. This can be a special frozen container of liquid or even a regular plastic ice bottle.

Cooler bag ready for the first testPHOTO: YouTube.com
Cooler bag ready for the first test

After everything you need is put in the box, the lid is closed and the bag remains in a warm room for 12 hours. If during this time the products have not defrosted, then the home craftsman has achieved the desired result.

The lid is closed, after which the bag remains warm for 12 hoursPHOTO: YouTube.com
The lid is closed, after which the bag remains warm for 12 hours

Is it convenient to use such a cooler bag

This bag is very convenient to use. It can be easily carried while on the move using the shoulder strap. However, you should be careful when transporting a thermobox in a car. When cornering, if there is an unsecured load in the trunk along with the bag, it can simply be crushed.

It is very convenient to carry the bag on the shoulderPHOTO: YouTube.com
It is very convenient to carry the bag on the shoulder

The bag has enough capacity for a family of 3-4 people (for a picnic). For fishing, where you rarely go with your family, this volume is all the more sufficient.

The thermal bag is large enough to keep your picnic food freshPHOTO: YouTube.com
The thermal bag is large enough to keep your picnic food fresh

Summarize

Making a cooler bag, or rather a box for it, is an extremely simple job. It will not take long even for a master who first encountered such a homemade product. In addition, without taking into account the material for the cover, the cost of such a device is extremely low. As of October 2020, it will average 600-700 rubles. This amount can hardly be compared with the price you have to pay in the store when buying a factory version.

We hope you find the information presented today useful. If you have any questions on the topic, you can ask them in the comments below. HouseChief editors will be happy to answer them as soon as possible. There you can also discuss how useful a cooler bag can be in a given situation. Was the article interesting to you? Then don't forget to rate. Every opinion matters to us. Take care of yourself, your loved ones and be healthy!

Discuss0